Nearly every manufacturing process is involved in welding, and outsourcing this task to robots accelerates the welding process, improves quality, increases productivity and saves the company money.

The automation of processes by means of welding robots and robot cells makes it possible to weld at a constant speed and with the highest precision, respecting all required parameters. One robot replaces several experienced welders, and it can “upgrade its skills” and learn to process new products.

Robot welding packages can be used for a wide range of applications. They are equally easy to connect to different types of robots in new systems, and can also be used to retrofit existing systems.

The rapidly advancing technologies of robotic welding constantly require the introduction of new processes and materials.

We at Evolvingai cooperate with the leading world and Russian manufacturers of welding equipment for all available technologies.

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The use of vision systems for visualization and image processing is ideal for creating fully automated solutions with industrial robots.

The use of vision increases the flexibility and extends the capabilities of robotic systems, eliminates costly tooling and eliminates the human factor.

Thanks to 2-D and 3-D vision systems, product feeding and handling, quality and surface inspection, as well as edge, shape and size control, are combined into one workflow. Technical vision helps the robot to pick up the part from the moving conveyor, assemble the product, paint, weld and other operations without additional complex setups and programming.

Modern vision systems are easy to install and use. Simplicity is ensured by automatic settings, intelligent algorithms and a universal, intuitive user interface. Most algorithms and parameters are pre-built, making it quick and easy to make necessary adjustments.

Today, components of such equipment are highly durable. They are specially designed to work in harsh industrial environments. Protection class of modern scanners and vision systems is very high, on average IP54.

Historically, such automated vision systems were only found in a small number of very expensive systems. However, the cost, performance, and power consumption of electronics systems achieved today have paved the way for the widespread adoption of machine vision in various industries.

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For their part, the use of various types of smart conveyors in robotized lines and sections allows for smooth and synchronized feeding of blanks with the main cycle.

Helps to automate and accelerate production processes, including the feeding of blanks to the robotic complex or between reduce company costs where manual labor is better to be minimized.

The intermediate transport of parts within the robotized technological complex is performed by means of simple rollers or step-by-step conveyors or clock tables with strictly fixed movement steps realized by special mechanisms.

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